ZSV Special Synthetic Resin Composite
Is a plastic-based thin-film composite material developed by Fürstlich Hohenzollernsche Werke Laucherthal GmbH & Co., which is applied to metallic substrates by special processes and heat-cured/ baked at temperatures of 180 – 210°C.
Depending on the coating process, the raw layer thickness is usually between 0.5 and 1.0 mm and, after hot curing, can be machined using all common metal-cutting techniques, with a final layer thickness of approx. 200 µm being the predominant target. For reprocessing purposes, the coating thickness can be increased to a maximum of 1.5 mm by the whirl sintering process. In the case of ZSV coatings produced by the spraying process, coating thicknesses from 30 µm are possible.
The outstanding technological properties of ZSV materials result from the synthetic resin systems used as matrix, the filler combinations, the hot curing process – to optimize resin/hardener crosslinking – and the thin-film design.
Coated parts that have become unusable due to dimensional errors or mechanical damage can be de-coated without affecting their dimensions and can thus be reused.
The main advantages are:
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